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Product Description

Nylon Peek Bevel Worm Gear Spur gears for Precision equipment

1. Precision Cnc stainless steel parts strictly according to customer’s drawing,packing and quality request
2. Tolerance: Can be kept in +/-0.005mm
3. The most advanced CMM inspector to ensure the quality
4. Experienced technology engineers and well trained workers
5. Fast and timely delivery. Speedily&professional service
6. Give customer professional suggestion while in the process of customer designing to save costs.Our freight price is often 30-50% lower than customer’s
7. Customers can use PAYPAL and other online payment platform to pay a small amount of sample fee to shorten the sample production time
8. Quality assurance in accordance with ISO9001:2015 and ISO13485:2016

Material Available for CNC Machining

Terms and Conditons 

KGL Machinery&Electronics Co., Ltd.(KGL) was founded in 2013, an independent private enterprise that integrated R&D, production, sales and service.KGL is focused on CNC precision machining parts, mainly applied in the field of robotics, communications, medical, automation, and custom-designed complex parts and custom-designed equipment.The core competitiveness is rapid response capability, quality assurance system and cost control ability.We provide value-added services to customers through more technical supporting, high quality product and rapid response business processing.So customers will be more focused on their own business and thus enhance customer value.

KGL Machinery&Electronics Co., Ltd.Now has high precision 3 axis CNC vertical machining center, 4 axis machining center, 5 axis machining center imported from ZheJiang , precision grinding machine, precision wire-cut, EDM and CNC lathe about 50 units.The Max machining range is 2100*1600*800mm, and the machining accuracy can be achieved to 0.005mm.The inspection instrument has CMM, profile projector, digital micro dial, high gauge, ID &OD micrometer, and so on.Professional and experienced management, engineers, inspectors and production staff is about 80.The main processing materials include cast iron, extruded material, steel, aluminum alloy, copper, stainless steel and various engineering plastics.

Our company is aiming at “professional quality and CZPT service”.We have passed ISO9001:2015 and ISO13485:2016 quality management system certification.The company has always been oriented by customer demand and respect for talents, constantly improve their strength, improve service level and quality.With many European and American, Asian and domestic customers, we have established long-term good relationship with common progress.Sincerely expect to join hands with you to create the future.

                                               ISO13485:2003                                                                                                            ISO9001:2008

Q1:Are you a manufacturer?
A1:Yes, we are a medium size ISO13485/ISO9001 certificated manufacturer with a wide range of advanced equipment.Warmly welcome to visit our factory so that you can make sure this point.

Q2:What is the MOQ?
A2:Minimum Order Quantity is 1 piece/set.If you require more qty,the price can be more competitive.

Q3:Can you do the mass production?
A3:Yes,we are a factory which can provide service of precision CNC machining, rapid prototyping, wire cutting, tooling building and etc.After you confirm the samples, we can start mass production.It is very convienient for customers to
Choose us as a one-stop solution supplier.

Q4:Which 3D drawing files should go with the machines?
A4:CNC machines only read *IGS,*STP,*STEP,*IGES,*X-T format, for *STL format,it goes with 3D printer and SLA.

Q5:Is it possible to know how are my products going on without visiting your company?
A5:We will offer a detailed production schedule and send weekly reports with pictures or videos which show the machining progress.

Q6:Will my drawings be safe after sending to you?
A6:Yes, we will keep them well and not release to third party without your permission.

Q7:What shall we do if we do not have drawings?
A7:Please send your sample to our factory,then we can copy or provide you better solutions.Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.

Thank you very much for reading, and warmly welcome to inquiry or visit us.
If any question please feel free to contact.

 

Material Stainless steel SS201 SS303 SS304 SS316 17-4PH SUS440C
Steel  Q235 20#-45#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc
Iron 1213 12L14 1215 etc
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 etc
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

###

Our Processing CNC machining, CNC milling and turning, drilling, grinding, , stamping, tapping, 
Surface finish Hard Coating/Black Anodize/Clear Anodize/Hard Chrome/Clear Zinc/Plasma Niride
Tolerance 0.005mm
QC System 100% inspection before shipment
Drawing format DWG/ IGS/ STEP/STEP,/IGES/X-T/PDF and etc.
Packaging Standard package / Carton box or Pallet / As per customized specifications
Payment Terms 1) Western Union for samples cost or very small order
2) 100% T/T in advance when amount less than 1000USD
3) 50% deposit, 50% balance by T/T before shipment when order amount from 3000USD to 5000USD.
4) 30% deposit, 70% balance by T/T before shipment when order amount over 5000USD.
5) L/C payment term for big amount order is acceptable.
Trade terms EXW, FOB, CIF, As per customer’s request
Shipment Terms 1) 0-100kg: express & air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Note

All CNC machining parts are custom made according to customer’s drawings or samples, no stock.If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email.

 
 

Material Stainless steel SS201 SS303 SS304 SS316 17-4PH SUS440C
Steel  Q235 20#-45#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc
Iron 1213 12L14 1215 etc
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 etc
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

###

Our Processing CNC machining, CNC milling and turning, drilling, grinding, , stamping, tapping, 
Surface finish Hard Coating/Black Anodize/Clear Anodize/Hard Chrome/Clear Zinc/Plasma Niride
Tolerance 0.005mm
QC System 100% inspection before shipment
Drawing format DWG/ IGS/ STEP/STEP,/IGES/X-T/PDF and etc.
Packaging Standard package / Carton box or Pallet / As per customized specifications
Payment Terms 1) Western Union for samples cost or very small order
2) 100% T/T in advance when amount less than 1000USD
3) 50% deposit, 50% balance by T/T before shipment when order amount from 3000USD to 5000USD.
4) 30% deposit, 70% balance by T/T before shipment when order amount over 5000USD.
5) L/C payment term for big amount order is acceptable.
Trade terms EXW, FOB, CIF, As per customer’s request
Shipment Terms 1) 0-100kg: express & air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Note

All CNC machining parts are custom made according to customer’s drawings or samples, no stock.If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email.

 
 

Synthesis of Epicyclic Gear Trains for Automotive Automatic Transmissions

In this article, we will discuss the synthesis of epicyclic gear trains for automotive automatic transmissions, their applications, and cost. After you have finished reading, you may want to do some research on the technology yourself. Here are some links to further reading on this topic. They also include an application in hybrid vehicle transmissions. Let’s look at the basic concepts of epicyclic gear trains. They are highly efficient and are a promising alternative to conventional gearing systems.
Gear

Synthesis of epicyclic gear trains for automotive automatic transmissions

The main purpose of automotive automatic transmissions is to maintain engine-drive wheel balance. The kinematic structure of epicyclic gear trains (EGTs) is derived from graph representations of these gear trains. The synthesis process is based on an algorithm that generates admissible epicyclic gear trains with up to ten links. This algorithm enables designers to design auto gear trains that have higher performance and better engine-drive wheel balance.
In this paper, we present a MATLAB optimization technique for determining the gear ratios of epicyclic transmission mechanisms. We also enumerate the number of teeth for all gears. Then, we estimate the overall velocity ratios of the obtained EGTs. Then, we analyze the feasibility of the proposed epicyclic gear trains for automotive automatic transmissions by comparing their structural characteristics.
A six-link epicyclic gear train is depicted in the following functional diagram. Each link is represented by a double-bicolor graph. The numbers on the graph represent the corresponding links. Each link has multiple joints. This makes it possible for a user to generate different configurations for each EGT. The numbers on the different graphs have different meanings, and the same applies to the double-bicolor figure.
In the next chapter of this article, we discuss the synthesis of epicyclic gear trains for automotive automatic transaxles. SAE International is an international organization of engineers and technical experts with core competencies in aerospace and automotive. Its charitable arm, the SAE Foundation, supports many programs and initiatives. These include the Collegiate Design Series and A World In Motion(r) and the SAE Foundation’s A World in Motion(r) award.
Gear

Applications

The epicyclic gear system is a type of planetary gear train. It can achieve a great speed reduction in a small space. In cars, epicyclic gear trains are often used for the automatic transmission. These gear trains are also useful in hoists and pulley blocks. They have many applications in both mechanical and electrical engineering. They can be used for high-speed transmission and require less space than other types of gear trains.
The advantages of an epicyclic gear train include its compact structure, low weight, and high power density. However, they are not without disadvantages. Gear losses in epicyclic gear trains are a result of friction between gear tooth surfaces, churning of lubricating oil, and the friction between shaft support bearings and sprockets. This loss of power is called latent power, and previous research has demonstrated that this loss is tremendous.
The epicyclic gear train is commonly used for high-speed transmissions, but it also has a small footprint and is suitable for a variety of applications. It is used as differential gears in speed frames, to drive bobbins, and for the Roper positive let-off in looms. In addition, it is easy to fabricate, making it an excellent choice for a variety of industrial settings.
Another example of an epicyclic gear train is the planetary gear train. It consists of two gears with a ring in the middle and the sun gear in the outer ring. Each gear is mounted so that its center rotates around the ring of the other gear. The planet gear and sun gear are designed so that their pitch circles do not slip and are in sync. The planet gear has a point on the pitch circle that traces the epicycloid curve.
This gear system also offers a lower MTTR than other types of planetary gears. The main disadvantage of these gear sets is the large number of bearings they need to run. Moreover, planetary gears are more maintenance-intensive than parallel shaft gears. This makes them more difficult to monitor and repair. The MTTR is also lower compared to parallel shaft gears. They can also be a little off on their axis, causing them to misalign or lose their efficiency.
Another example of an epicyclic gear train is the differential gear box of an automobile. These gears are used in wrist watches, lathe machines, and automotives to transmit power. In addition, they are used in many other applications, including in aircrafts. They are quiet and durable, making them an excellent choice for many applications. They are used in transmission, textile machines, and even aerospace. A pitch point is the path between two teeth in a gear set. The axial pitch of one gear can be increased by increasing its base circle.
An epicyclic gear is also known as an involute gear. The number of teeth in each gear determines its rate of rotation. A 24-tooth sun gear produces an N-tooth planet gear with a ratio of 3/2. A 24-tooth sun gear equals a -3/2 planet gear ratio. Consequently, the epicyclic gear system provides high torque for driving wheels. However, this gear train is not widely used in vehicles.
Gear

Cost

The cost of epicyclic gearing is lower when they are tooled rather than manufactured on a normal N/C milling machine. The epicyclic carriers should be manufactured in a casting and tooled using a single-purpose machine that has multiple cutters to cut the material simultaneously. This approach is widely used for industrial applications and is particularly useful in the automotive sector. The benefits of a well-made epicyclic gear transmission are numerous.
An example of this is the planetary arrangement where the planets orbit the sun while rotating on its shaft. The resulting speed of each gear depends on the number of teeth and the speed of the carrier. Epicyclic gears can be tricky to calculate relative speeds, as they must figure out the relative speed of the sun and the planet. The fixed sun is not at zero RPM at mesh, so the relative speed must be calculated.
In order to determine the mesh power transmission, epicyclic gears must be designed to be able to “float.” If the tangential load is too low, there will be less load sharing. An epicyclic gear must be able to allow “float.” It should also allow for some tangential load and pitch-line velocities. The higher these factors, the more efficient the gear set will be.
An epicyclic gear train consists of two or more spur gears placed circumferentially. These gears are arranged so that the planet gear rolls inside the pitch circle of the fixed outer gear ring. This curve is called a hypocycloid. An epicyclic gear train with a planet engaging a sun gear is called a planetary gear train. The sun gear is fixed, while the planet gear is driven.
An epicyclic gear train contains several meshes. Each gear has a different number of meshes, which translates into RPM. The epicyclic gear can increase the load application frequency by translating input torque into the meshes. The epicyclic gear train consists of 3 gears, the sun, planet, and ring. The sun gear is the center gear, while the planets orbit the sun. The ring gear has several teeth, which increases the gear speed.
Another type of epicyclic gear is the planetary gearbox. This gear box has multiple toothed wheels rotating around a central shaft. Its low-profile design makes it a popular choice for space-constrained applications. This gearbox type is used in automatic transmissions. In addition, it is used for many industrial uses involving electric gear motors. The type of gearbox you use will depend on the speed and torque of the input and output shafts.